Crane Modernization in the Pulp and Paper Industry

Project Implementation

• Implementation Period: January – April 2024
• Recipient: Pulp and Paper Industry Facility
• Location: Quay wall, designated for unloading long-length timber from railcars, river vessels, and trailers.

Drive Power

• Main Hoist: 250 kW
• Crane Travel: 8 x 15 kW, controlled by 2 frequency inverters (4 motor-reducers per side)
• Trolley Travel: 25 kW

Challenges Addressed

• The initial equipment was discontinued, complicating spare parts procurement.
• Frequent control system failures and the breakdown of the main hoist motor were impacting operations.

Key Accomplishments

• Developed new documentation for the electrical equipment.
• Manufactured electric drive panels with modern GTAKE frequency inverters.
• Replaced the old controller, including custom application software.
• Replaced the main hoist motor and necessary electrical components.
• Supervised installation, conducted commissioning, and ensured the crane passed all tests and was fully operational.

Product Advantages of the GK820-52

• High Starting Torque: Capable of delivering 200% torque at 0 Hz, ensuring robust initial lifting power.
• Enhanced Safety Features: Given the complexity and size of crane machinery, safety is paramount. In 2022, 25 crane-related accidents resulted in 23 fatalities in China, highlighting the importance of reliable safety mechanisms. The GK820-52’s comprehensive safety strategies directly contribute to safer construction environments.
• GK820-52 Includes protections for load dropping, slack rope, brake failure, position limit and so on, crucial for the safety and reliability of crane operations.

Results

In April 2024, more than 20 cranes were successfully operating with GTAKE inverters, showcasing our commitment to improving efficiency and performance in industrial applications.

Learn More

Discover more about this project and how our innovative solutions are transforming the industry.